Customer Background
The Saudi Arabian customer's group is a leading fruit and vegetable processing company in the Middle East with 30 years of export experience. With the surge in global demand for high-quality quick-frozen fruits, there is an urgent need to upgrade production lines to expand the production capacity of high-value-added products such as mangoes, dates, and berries, while meeting the stringent standards of the EU and North American markets.
Customer Pain Points
- High temperature environment challenges: Saudi Arabia's summer temperature exceeds 50°C, and traditional quick-freezing equipment has high energy consumption and poor stability;
- Improved quality requirements: IQF (individual quick freezing) technology must be implemented to retain the integrity and nutritional content of the fruit;
- Productivity bottleneck: The existing production line has a processing capacity of only 2 tons per hour, which cannot match the large orders from Europe and the United States;
- Certification threshold: It must comply with HACCP, ISO22000 and Islamic Halal certification systems.
Our Solution
Customized delivery of "Extreme Freezing Star" IQF production line for Saudi customers, core advantages include:
✅ Ultra-low temperature quick freezing technology
- Using -45°C spiral quick freezing tunnel, the center temperature of the pulp is frozen within 5 minutes, and the vitamin retention rate exceeds 95%;
- Patented air cooling design, energy consumption in high temperature environment is 40% lower than that of traditional equipment.
✅ Intelligent flexible production
- The modular structure supports mixed production of fruits of different sizes such as mangoes and dates, with switching time <15 minutes;
- Production capacity increased to 8 tons/hour, and daily processing capacity reached 200 tons.
✅ Full-process quality control system
- Integrated AI visual sorting system, defect removal accuracy rate 99.7%;
- Production data is uploaded to the cloud in real time, in compliance with EU traceability regulations.
✅ Localized service
- A team of Arabic engineers is stationed to complete installation and commissioning;
- Provide a 3-year "Desert Climate Guarantee Plan", and key components are strengthened to withstand high temperatures.
Implementation Results
▷ Return on investment within 6 months, export order volume increased by 220%;
▷ Product damage rate dropped from 4.8% to 0.5%, and won the "Best Supplier of the Year" by British Retailer Tesco;
▷ Became the first quick-frozen fruit company in Saudi Arabia to pass the BRCGS AA+ certification;
▷ Customer evaluation: "This production line allowed us to win a $50 million order at the Dubai Food Show. Chinese technology has redefined the frozen fruit standard in the Middle East!" —— CEO Ahmed Al-Mansoori
Why Choose Us?
As a strategic partner of food giants in more than 40 countries around the world, we are well versed in the challenges of quick-freezing technology in tropical climates and provide a one-stop overseas fruit quick-freezing production line solution from equipment to certification. The next success story is waiting to be written by you!
