Algeria IQF Frozen Fruit Production Line Successfully Delivered
Release Time: 2025-08-08
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In August 2025, our company successfully completed the delivery of a quick-frozen fruit production line in Algeria. The client was extremely satisfied with our service.
Client Background
A well-known Algerian food processing company specializes in deep-processing fruit, with products including quick-frozen fruit, jams, and baking ingredients. With growing market demand, the client's existing quick-freezing production line was inefficient and urgently needed an upgrade to meet higher production capacity and quality requirements.
Needs and Challenges
The client's core requirements included:
Improving quick-freezing efficiency: The existing equipment's slow freezing speed compromised the integrity of the fruit's cellular structure, resulting in a poor taste after thawing.
Reducing reliance on manual labor: The traditional production line required extensive manual labor in the sorting and cleaning stages, which was costly and difficult to ensure consistency.
Compliance with international standards: Products were primarily exported to Europe and the United States and required compliance with HACCP, BRC, and other certification requirements.
Solution: Customized Quick-Frozen Fruit Production Line
Based on customer needs, we designed a fully automated production line encompassing pre-processing, quick freezing, and packaging. Core equipment includes:
Intelligent Sorting System: Utilizes optical sorting technology to grade fruit by size, color, and defects with >99% accuracy, replacing manual sorting.
High-Efficiency Quick-Freezing Tunnel: Utilizes fluidized bed quick-freezing technology to achieve individual quality freezing (IQF) at -35°C in 5-8 minutes, preserving the fruit's color and nutrients.
Automated Packaging Line: Integrated weighing, vacuuming, and metal detection improve packaging efficiency by 40%.
Key Advantages
Quality Assurance
Uniform air flow during the quick-freezing phase prevents fruit from sticking, achieving an individual quality freezing rate of ≥98%, minimizing ice crystal damage.
All stainless steel contact parts meet food-grade hygiene standards, eliminating the risk of cross-contamination.
Capacity Increase
The production line boasts a throughput of 2 tons/hour, a 150% increase over the customer's original equipment, enabling it to meet peak season demand.
The modular design supports future expansion without replacing the core architecture.
Reduce overall costs
The automated cleaning system saves 30% water and reduces waste from 5% to 1.2%.
The remote monitoring function provides real-time warnings of faults, minimizing downtime losses.
Service Support
Test and Verification: We provide trial freezing of raw materials, and commence production after customer confirmation.
Training and Delivery: On-site engineers provide operation and maintenance training and hand over a complete set of equipment documentation.
Long-Term Response: Technical support is provided within 2 hours, with priority access to spare parts inventory.
Conclusion
This case demonstrates the core value of our quick-frozen fruit production line: through reliable equipment and practical service, we help customers establish quality and efficiency advantages in a highly competitive market. We continuously monitor industry needs and iterate on technology to provide more efficient solutions for food processing companies.